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MEGAFIX — Fasteners Made Easy

Guide 08 · Fastener Reference Guide

Recommended Assembly Torques

The torques listed are for plain finish (uncoated) fasteners as supplied.

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Torque is not the goal. Bolt tension is. Torque is simply the most convenient way to estimate it, and it is a rough estimate — most of the effort you apply goes into overcoming friction under the nut face and in the threads, not into stretching the bolt.

That is why the figures below are stated for plain finish, uncoated fasteners as supplied. Change the condition of the joint and the same torque delivers a different tension:

  • Lubricant, anti-seize or a fresh coating lowers friction, so the same torque produces significantly more tension — enough to yield the bolt.
  • A galvanised, dirty, damaged or reused thread raises friction, so the same torque produces less tension than intended.

The practical consequences are worth spelling out. Do not apply a plain-finish torque figure to a lubricated bolt. Do not swap in an impact wrench and assume the result matches a torque wrench. And where a connection is specified as fully tensioned (8.8/TF or 8.8/TB), torque is not the accepted method at all — use part-turn, load-indicating washers or a calibrated tool as the standard requires.

Where the tension actually matters, confirm the figure against the relevant standard or your engineer's specification rather than a general table.

Recommended Assembly Torques — page 1 of the MEGAFIX Fastener Reference Guide Recommended Assembly Torques — page 2 of the MEGAFIX Fastener Reference Guide
Text version — searchable and screen-reader friendly

Recommended Assembly Torques – BSW BSW Low Tensile Bolts AS/NZS 2451

Diameter & ThreadDiameter & ThreadInduced Bolt Preload or Tension Corresponding to 65% of Yield Load (lbf)Recommended Assembly Torque to Give induced Preload Equal to 65% of Yield Load (lbft)
1/4BSW7503
5/16BSW12306
3/8BSW182012
7/16BSW248019
1/2BSW325028
5/8BSW530055
3/4BSW783098
7/8BSW10200150
1BSW13300230
1.1/8BSW16700320
1.1/4BSW21500450
1.1/2BSW30800780

Class 4.6 Property Class 4.6 Commercial Low Tensile Bolts

Diameter (mm)Bolt Tension Corresponding to 65% of Proof Load (kN)Bolt Tension Corresponding to 65% of Proof Load (lbf)Recommended Assembly Torque (Nm)Recommended Assembly Torque (lbft)
52.084682.11.5
62.946603.52.5
85.3412008.56.3
108.4519001712
1212.427903022
1416.837804735
1622.951507354
1828.1632010175
2035.88050143106
2244.39960195145
2451.611600248183
276715060362265
3081.918410491362
3310122800669495
3612026980864637
39143321501115820
421643687013781020
482154833020641520
562986699033382460
643938835050303710

Recommended Assembly Torques – Grade 5 Grade 5 Unified High Tensile Bolts (Same as SAE J429 Grade 5) AS/NZS 2465

Diameter & ThreadDiameter & ThreadInduced Bolt Preload or Tension Corresponding to 65% of Yield Load (lbf)Recommended Assembly Torque to Give induced Preload Equal to 65% of Yield Load (lbft)
1/4UNF20208
5/16UNF319017
3/8UNF484030
7/16UNF657048
1/2UNF884074
5/8UNF14170150
3/4UNF20610260
7/8UNF28150410
1UNF36660610
1/4UNC17607
5/16UNC289015
3/8UNC429027
7/16UNC588043
1/2UNC787066
5/8UNC12480130
3/4UNC18400230
7/8UNC25550370
1UNC33480560

Recommended Assembly Torques – Grade 8 Grade 8 Unified High Tensile Bolts (Same as SAE J429 Grade 8) AS/NZS 2465

Diameter & ThreadDiameter & ThreadInduced Bolt Preload or Tension Corresponding to 65% of Yield Load (lbf)Recommended Assembly Torque to Give induced Preload Equal to 65% of Yield Load (lbft)
1/4UNF283012
5/16UNF452023
3/8UNF683043
7/16UNF923067
1/2UNF12500104
5/8UNF19960207
3/4UNF29120363
7/8UNF39720577
1UNF51740859
1/4UNC247010
5/16UNC410021
3/8UNC605038
7/16UNC832060
1/2UNC1105092
5/8UNC17620183
3/4UNC26070325
7/8UNC36010523
1UNC47200785

Class 8.8 Property class 8.8 High Tensile Bolts, ISO Coarse Series Threads

Diameter (mm)Bolt Tension Corresponding to 65% of Proof Load (kN)Bolt Tension Corresponding to 65% of Proof Load (lbf)Recommended Assembly Torque (Nm)Recommended Assembly Torque (lbft)
55.4121054
67.6171097
813.831002216
1021.949204432
1231.871507757
1443.4968012190
1659.213310190140
1874.816690269198
2095.621490370270
2211826390520380
2413831020640470
2717739480955700
30219492301310970
332706033017851320
363197171023001690
(39)3808498029702190
(42)4379824036702710
(48)57312882055004060
(56)79217805088706540
(64)1045234930133809870

Recommended Assembly Torques – Class 10.9 Property class 10.9 High Tensile Bolts AS 1110.1

Diameter (mm)Bolt Tension Corresponding to 65% of Proof Load (kN)Bolt Tension Corresponding to 65% of Proof Load (lbf)Recommended Assembly Torque (Nm)Recommended Assembly Torque (lbft)
57.67172086
610.8624401310
819.7644403224
1031.2770306346
1245.51023010981
146213960175130
1684.519000270200
1810323160370275
20131.9529663528390
2216436868720530
24190.4542815915675
27248557521340990
30302.96809418201340
333718340524501810
36440.79907331702340
3952711847041103030

Reference only. Coatings, lubrication and joint condition change torque requirements — confirm against the relevant standard or your engineer's specification.

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